05/07/2026
Day 10 - Doors
Sorry it took a few extra days for this post, but the four doors took a minute!
The door frames started with prepping: straight edge, rip, cut to length, flatten and smooth. Next, the tops and bottoms (rails) get those big through tenons. It’s alot of extra work making mortise and tenon joints 4 inches long, but again, with the hundreds of years, size and weight, this will get the strongest joints at RVP~1875.
Next, drilling and chiseling the matching holes, (mortises). Then we custom plane the tenons till they sit square and have the right fit. We then put 60 feet of interior grooves on these boards to get ready for the panels.
The walnut panels are the most labor intensive part of the whole thing. Robby said on day 8 he stopped counting at 5000 strokes with a plane. You’ll see in the pics the raised panels are a 4 step process. Then the panels go in the frames, get pegged forever and fit. Hinges, k***s and a little final cleanup, and these cabinets are ready for dye and finish!!!
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