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Large-format Lamp Experiments - Group Spotlight-Today we spotlight a group from the  class within , both to showcase the...
27/10/2020

Large-format Lamp Experiments - Group Spotlight
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Today we spotlight a group from the class within , both to showcase their work and to better contextualize and explain the thinking behind the experimental material(s) they created using the EX2, and the design of the lamp shades printed using the Pellet Head Extruder.
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Drawing upon two distinct but complementary design prompts – for-loops and aleatory methods – Group 1 brainstormed ways to utilize their experimental material in creating a simple lamp.
“Thinking about for-loops, [we] thought of how they work in code. Given some parameter that is true, the code will keep repeating and iterating on that initial parameter each time the loop is executed. [We] thought of the repetitive layer by layer construction by 3D printing, and wondered how one or two simple iterations by each layer could create a form.”
Building upon the for-loops ideas, they incorporated concepts taken from aleatory methods to generate contour curves with randomly-generated ripples:
“A random number generator was used to determine the number of ripples at each point on the lampshade. Starting with 0-10, every generated number sat in the middle of the ten number range going down the lamp. For example: if the previous randomly generated number was 10, the new range was between 5 and 15.”
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Combining these ideas, their process began with hand-sketches (image 1), then progressed into digital modeling. Curves were lofted to form their final shape, which was presented in a digital/rendered form for discussion and critique (image 2). A half-scale prototype was printed in their experimental material (image 3) before scaling up to full scale for the final print on the robot arm (image 4).
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Group members: , Navi and Kelty
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Experimental material: Jacquard Pearl Ex Interference Blue powdered pigment in recycled PETG.
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Print stats: 13” tall x 7” diameter // 435 grams // 53 minutes

Ceramic printing layer detail-Still working on achieving consistent outcomes, but very pleased with the layer aesthetics...
22/10/2020

Ceramic printing layer detail
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Still working on achieving consistent outcomes, but very pleased with the layer aesthetics on the .x.binary Love Handle mug.
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A subtle ascent in the bottom spiral toolpath creates a slight overlap and helps maintain aesthetic continuity as the horizontal bottom transitions around the rounded corner to the vertical wall of the mug body.
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(Or in rhino/gh-speak, extractisocurve > dividecrv > countour.)

Testing - Large Format Prints-For several weeks, students in the  class had been patiently awaiting the chance to realiz...
20/10/2020

Testing - Large Format Prints
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For several weeks, students in the class had been patiently awaiting the chance to realize their designs at full scale using the large-format printing capabilities enabled by the MDPH2 - modified by us with a 3D-printed fan shroud for accelerated part cooling - on the robot arm in the studio. However, before attempting these in their experimental materials, leftover recycled PETG - extra colored material from previous projects - was used to test each design at full scale so that problems with printing strategies or scaled-up geometry could be identified [image 1]. Full-scale prints were then showcased next to their scaled-down version produced on desktop machines using their initial experimentation filaments [images 2 and 3].
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In parallel to these tests, material production for the final prints began in earnest! Teaching assistant spent countless hours at the binary studio diligently attending to the EX2 and Pelletizer to produce the experimental materials in the quantities required for the full scale prints. With some designs requiring as much as 8 lbs of pelletized experimental material, the Filabot EX2 and Filabot Pelletizer (as well as the binary studio espresso maker!) were the workhorse machines to enable preparation of the pellets necessary for the Pellet Head. Storage of these materials in Mason jars [image 4] provided an interesting visual of the “experimentalist’s cupboard” of 3d printing materials with additives (L-R) including turmeric, pearlescent pigments, and magnetic iron filings!


Form exploration - Aleatory Methods-Having completed their initial material studies to create 3D printing filaments from...
07/10/2020

Form exploration - Aleatory Methods
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Having completed their initial material studies to create 3D printing filaments from recycled PETG and an additive of their choosing, the students were grouped and tasked with exploring form using 1-2 of the following design prompts: Material Arcs, Protest as Form, Tactile Communication, Fascination, For Loops, and Aleatory Methods.
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Over the course of 1-2 weeks, groups refined their concepts and objects, beginning with sketches and simple prototypes, and progressing through to scale printing using their filaments produced using the EX2 and desktop 3D printers.
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Aleatory methods - relating to or denoting form involving elements of random choice - were by far the most popular method of exploration. Ex*****on of this method included creative form finding via Pollock-esque paintings, using the forms of destruction, and even primitive computational methods.

Material experimentation | AdditivesBuilding upon the pre-experimentation experiments of the previous week, the  student...
29/09/2020

Material experimentation | Additives
Building upon the pre-experimentation experiments of the previous week, the students were asked to select a material additive by following one of three design prompts:
color study
sound/acoustic study
scent study.
Highlights of this phase included filaments with powerful aromas of peppermint and coffee, filaments that changed color in response to touch, and filaments with subtle magnetic properties.

Pre-experimentation experimentationTo prompt the  students - and satiate some of our own curiosities -  and I initiated ...
22/09/2020

Pre-experimentation experimentation
To prompt the students - and satiate some of our own curiosities - and I initiated some experiments using powdered additives spanning the basic material categories: timber, glass, metal. Mixed into locally collected recycled PETG in a 1:10 ratio, and then extruded into filament using the EX2, each additive added unique characteristics to the filament and resulting test prints.

My first print (2018).It's not pretty to look at, but for me it's a symbolic placeholder for meaning and value. Humble b...
17/09/2020

My first print (2018).
It's not pretty to look at, but for me it's a symbolic placeholder for meaning and value. Humble beginnings. Effort. Failure. Progress. If I were to produce something of this quality today, I would no doubt feel great disappointment. But upon completing this print in 2018, I only recall feelings of achievement and satisfaction at having reached a goal - printing clay - that only a few months prior had seemed totally out of reach. So despite the massive explosion of compressed air that came through the nozzle at the end of the print, this was seen as nothing less than complete and total success.
Success is hard work, and set-backs are a constant presence. So it's nice to keep reminders of past milestones to help you measure the progress that is happening (even if you don't always see it).

Very excited to announce a collaboration between  and  in sponsoring the fall 2020  course, instructed by , in the  prog...
15/09/2020

Very excited to announce a collaboration between and in sponsoring the fall 2020 course, instructed by , in the program at the University of Utah. Over the course of 15 weeks, students will be introduced to a process of exploring digital technology and scholarship in design and making, with a special focus on material experiments in recycled plastics and large-format 3d printing, using binary’s studio space and the machines produced by Filabot and Massive Dimension. Stay tuned for weekly updates as the students progress through an exciting semester of material, form and design experimentation!

Simple shot of some fun  ...                 #801
08/09/2020

Simple shot of some fun ...
#801

27/08/2020

A fun little work-in-process. An earthenware planter, as inspired by the tippy cup. Because why not???

Earthenware + glass. Some shots of a playful form 3D printed from a low-fire earthenware (EM100 from ) mixed with glass ...
25/08/2020

Earthenware + glass. Some shots of a playful form 3D printed from a low-fire earthenware (EM100 from ) mixed with glass by-products from bottle recycling (the ultra-fine stuff without a commercial/market application) donated by . I’ve always been inspired by 3D printing’s potentials when it comes to the efficient transformation of raw, commodity, and locally found materials - some that otherwise might end up in landfill - into refined finished objects. With our new (to us) thermocouple-controlled kiln, we’re better positioned to explore these types of blended composites that can hopefully reduce the footprint of 3D printed objects. Guessing this is not new ground to break so would love to hear about experiences from others that have tried before!
@ Salt Lake City, Utah

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