02/07/2026
WARNING: Long Post 🤣 😂
We love making cutting boards of all kinds....regular, edge grain, endgrain, 3 dimensional you name it.... the one type of cutting board we have never made till just recently is an endgrain cutting board with an endgrain inlay......for several reasons.
#1. Several years ago I lost a dear friend, Jeremy Knight who had vast amounts of knowledge on the subject and unfortunately I was not able to learn anything from him before he passed.
#2. Inlay cutting boards dont care.... the machine work and order of operations has to be precise, exact and repeatable or the inlay wont fit in the board and you have the most expensive firewood money can buy.
The huge cost of materials coupled with the high margin for error being self taught made this intimidating to me and I couldn't bring myself to try and make one or justify the attempt.
2 yrs ago, I completed a motorcycle ride called the Ultimate Coast to Coast. The UCC is the farthest distance you can drive on dry land in North America. I rode a motorcycle from Key West, Florida to Prudhoe Bay, Alaska in 9 travel days and then spent another 21 days traveling around Alaska and the upper USA. I'll leave a link to my motorcycle adventures page at the bottom. Go to the page, scroll down to the bottom of the page and work your way up to follow the journey and see all the pictures.
On my UCC trip, a chanse encounter with Chandler Heavrin, a Combat Veteran like myself, has been life changing for me. The time I have spent with him and his wonderful family is something I never knew I needed and it's really hard to describe what they mean to me.
Chandler LOVES to grill and BBQ (PSA: He is really good at it). As soon as he came outside to take the meat off the grill with a weird looking flimsy cutting board.... my brain immediately said " We should fix that". With that instantaneous thought, the catalyst to learn to do inlay work was set on fire.
I returned home and began the process of watching as many videos as I could find, running test pieces on the machine. I spent considerable time and effort "going to school" on my own trying to master this process. We used as much scrap wood as possible to limit future expensive material mistakes. Another good friend of ours, Peggy Andrews had several single inlay (one contrasting wood) cutting boards for us to manufacture and practice on which really helped us dial the process in and finalize the order of operations.
When I felt confident enough, I made a single inlay board, for everyday use, with the family name, wedding year and a grill. Then I decided to dive in head first, and make something "Over the top" for the second board.... its a 3 inlay board for use with larger items.
First board is Sapele and maple, 12x15x1
Second board is Walnut, Maple, Brazilian Cherry, Yellowheart, 12 1/2 x 20 x 1 3/4
The inlay process is to carve the female pocket in the board, then carve the male plug in the inlay. Manually clean all the fuzzies off the board and the plug, then glue them both together.
The second board is that exact process, 3 separate times for a total of 6 machining operations....3 pockets and 3 plugs with glue up in-between each one.
Big board total machine time, almost 12 hrs.
Total time to make the board, machine and glue dry was almost 3 weeks.
Let us know what you think!! Bring us your cutting board ideas!! This was a lot of fun! Not for the nerves though.... 🤣
My motorcycle adventures page
https://www.facebook.com/share/17w2XzPjwY/